Welcome to Harz Guss Zorge GmbH!

Harz Guss Zorge produces complex components, finish-machined and assembled precisely to our customers' specifications if required, for engines, utility vehicles, agricultural machinery, cooling, compressor, drive and propulsion systems.
Our special strength: top technology for demanding users of castings, available in a large range of materials. These capabilities have made us an important development partner for renowned industrial companies around the entire globe.

Plan your journey

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Harz Guss Zorge Lloyds Register 418,62 KB Download
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Harz Guss Zorge Quality Management IATF 16949:2016 600,44 KB Download
Harz Guss Zorge Quality Management ISO 9001: 2015 136,51 KB Download
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Harz Guss Zorge General Terms and Conditions of Purchase 95,52 KB Download

Your contacts in Sales

Carsten Hinz

Sales Director Harz Guss Zorge GmbH
 

Competence in Iron Castings

Our products

Our production is totally orientated around complex core-intensive components for the automotive industry and mechanical engineering in general. It covers, among other items, cylinder heads, exhaust systems, turbocharger casings, water pumps, along with axle and gearbox parts, all of which are supplied either in as-cast condition, ready machined, or fully assembled and ready for installation.

Our materials

Our range of materials extends from all grey and ductile cast iron grades in accordance with DIN EN 1561 and DIN EN 1563 up to special alloys in conformity to our customers' specifications. The production spectrum is rounded off by even more high-quality materials, such as EN-GJV, EN-GJS-XSiMo and Ni-Resist alloys.

Process development

We attach special importance to advisory services tailor-made for the individual customer – ranging from component design, via materials selection and machining, up to and including the installation of ready-to-run components. Simulation tools and 3D printing technologies assist at all stages of the process, in order that the shortest possible lead times can be achieved for design, tooling up and prototyping, right up to readiness for series production of the components. These benefits have made us a valued development partner for our customers in the automotive and mechanical engineering industries.

Our location movie

Our processes and production facilities

Our targets: meeting maximum demands + highest quality

Process development / Castings engineering
  • Preparation of CAD designs in various formats
  • Generation of CAM data
  • Simultaneous Engineering 
  • Rapid Prototyping / 3D printing of cores for production of prototypes
  • Model Engineering and modelling
Cold-box production of cores
  • Fully automated robot-assisted core handling 
  • Assembly of high-complexity core packages
Melting facilities
  • Primary melting facility: one hot-blast cupola furnace, throughput 25 t/h
  • Secondary melt treatment in four induction crucible furnaces, capacity 8t to 17t
  • Preparation of ductile and compacted graphite iron alloys in two magnesium wire-treatment stations
Moulds
  • Fully automated moulding line 
  • Type HWS, 850 x 700 x 250/350
  • 200 moulds/h
  • Flexible cooling and shake-out line / Cooling time: 3.5 h to 5h
Casting
  • Two fully automated casting machines, teeming ladle capacity 1t 
  • Type HWS / MECANA
Inoculation
  • Metal stream inoculation
Casting preparation
  • Blasting in hook shot blast and continuous-feed blasting machines
  • Blasting robots 
  • Manual blasting chambers
  • Separator and sorting belts
Casting after-treatment
  • Automatic grinding and fettling using CNC grinding robots
Paint finishing
  • Fully automated painting and primering system, using both dip and spray methods
Machining
  • By qualified partner companies 
  • Turning, milling, assembly/installation and final tightness testing

Your contacts in Management

Torsten Stein

Managing Director
 

Jörg Brille

Head of Finance & Controlling
 

Carsten Hinz

Sales Director Harz Guss Zorge GmbH
 

Michael Dalbert

Quality Manager
 

Michael Schröter

Head of Foundry
 

Jens Besser

Purchasing Manager
 

Steffi Eva Schröter

Manager Human Resources
 

Careers at GMH Gruppe

GMH Gruppe creates future perspectives in steel – not least of all for its around 7,000 employees. We are continuously searching for new talent and seasoned professionals to join our production, engineering, innovation and business management teams.

Your contacts in Human Resources

Steffi Eva Schröter

Manager Human Resources
 

Sylvia Loos

Human Resources
 

Simone Milnikel

Human Resources
 

Julia Levin

Human Resources
 

How to find us

We look forward to welcoming you. Find the best route to Harz Guss Zorge GmbH here.

Plan your journey

Harz Guss Zorge GmbH

Walkenrieder Straße 32
37449 Zorge
Germany

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Competence Center GMH Recycling GmbH

Newsletter

Stay up to date on what is going on at GMH Gruppe - with our quarterly Newsletter. In addition, you may subscribe to the special-focus editions of our Newsletter (max. 2 issues per year).